# Ten Tips to Avoid Forklift Damage to Pallets

2026-08-31 19:16:19 · 75 views


1. Choose suitable forklift attachments. Use forks that match the pallet size, with a length that covers at least 2/3 of the pallet length, to avoid uneven load distribution on the pallet caused by forks that are too short. Consider adding soft covers or nylon fork sleeves to reduce hard friction between the metal and the pallet. 2. Start and brake smoothly. Accelerate slowly and decelerate steadily during operation. Avoid sudden braking or rapid starting to prevent the pallet from sliding or colliding due to inertia. 3. Align accurately with the pallet fork openings. Ensure the forks are fully inserted into the pallet fork openings, with an insertion depth of >=75%, and keep the fork tines parallel to the pallet to avoid one-sided loading or insufficient insertion. 4. Control the lifting height. Keep the pallet 5-10 cm above the ground during handling to avoid instability caused by lifting it too high or scraping the ground if it is too low. 5. Balance the load weight. Cargo should be evenly distributed on the pallet, with the center of gravity as close to the center as possible. Overloading or off-center loading can easily cause pallet deformation or even breakage. 6. Avoid dragging or pushing. It is strictly prohibited to use the forks to forcefully push or pull pallets (especially empty pallets), otherwise the bottom beams or slots may be damaged. 7. Pay attention to ground conditions. Clear debris from the work area and avoid operating on bumpy or uneven ground to prevent impact damage to the pallet. 8. Standardize stacking methods. When stacking multiple layers, ensure the upper and lower pallets are aligned to avoid hanging or misalignment that can crush the edges of the lower pallet. 9. Regularly inspect pallet condition. Pallets with damage (such as cracks, splinters, or deformation) should be replaced promptly; otherwise, they may easily break during handling. 10. Train operators. Strengthen forklift driver training on pallet protection and correct rough operating habits (such as hitting pallets with forks). Additional recommendations (for pallets of different materials): Wooden pallets: Pay attention to moisture protection and avoid splitting the wood when wet forks are inserted. Plastic pallets: Avoid high-temperature environments and prevent sharp forks from piercing them. Metal pallets: Check that the forks have no burrs to prevent scratches. Changjian Machinery Co., Ltd. has a complete vehicle test site, R&D center, marketing center, and forklift training base. It is committed to independent development and innovation, and to the R&D, production, and sales of various forklifts. The company follows the corporate spirit of "Excellent Quality, Always Leading" and adheres to the quality philosophy of "Quality Creates Trust," providing high-quality products and serving customers. Welcome to call the hotline: +8615065751292, or click online customer service. Changjian Rough Terrain Forklift is dedicated to serving you!

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